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System 5000
Most productive and technologically-advanced
collating and bookletmaking solution in the industry

The Duplo System 5000 redefines the word automatic. Duplo presents the first and only truly automatic finishing machine that delivers cutting edge technology and unprecedented speeds of up to 5,000 booklets and 10,000 collated sets per hour. The heavy-duty System 5000 demonstrates superb versatility with its ability to feed up to 12-point cover and a variety of sheet sizes. Fully loaded with a wide range of first-rate features, the System 5000 will turn any novice into a finishing expert.

Comprising a heavy-duty collator, dynamic bookletmaker, face trimmer and precision stacker, the System 5000 is capable of producing up to 4,200 booklets or 10,000 collated sets per hour, and features the industry's best state of the art feed system. In addition, its vertical design, modular styling and ability to handle a variety of paper types, sheet sizes and weights demonstrate superb versatility.

Superior Feeding System

The high-speed System 5000 collator, expandable up to 60 bins, delivers superior performance while maintaining complete accuracy.

  • Two individual, adjustable fans deliver the same amount of air and vacuum per bin.

  • Vacuum belt feed system with 40 square inches of contact area for accurate and consistent feeding.

  • Immediately and accurately detects double and misfeeds

Non-stop Productivity

  • Each tower is equipped to operate independently, allowing two jobs to run at the same time in two different output directions. 

  • The special block mode function allows continuous, on the fly reloading while the towers are in operation.

  • Downtime is dramatically reduced as doubles and misfeeds are diverted into a unique reject tray without stopping or interrupting production.

  • Having the largest bin capacity in its class eliminates the need for constant reloading.

Not Just a Collator ~ An Intelligent Feeder

With an optional touch-screen PC controller and custom designed Duplo software, the towers transform into the IMBF (Intelligent Multi-bin Feeder), enabling the operator to select the bin from which to feed from and the feeding sequence. The IMBF fulfills a variety of applications in the digital printing environment.

  • One-to-one marketing material based on a pre-determined database.

  • Mailing applications with optional folder/inserter unit.

  • Inserting selected pre-printed material into black and white and color merging jobs.

Unparalleled Versatility

Incorporating significant technical upgrades, the fully automatic System 5000 bookletmaker is exceptionally user-friendly, versatile, and includes a revolutionary offering that sets itself apart from competitors.

  • A state-of-the-art set accumulation system offers complete flexibility by accepting both set-by-set of the traditional offset market and sheet-by-sheet pre-collated output of digital printers.

  • Developed to met UP3i standardization, set to become the graphic arts industry standards for machine language, the System 5000 bookletmaker will be connectable in-line to all UP3i compatible digital printers; thus, maximizing your return on investment.

Truly Automatic Finishing

Push-button setup and changeover make the System 5000 bookletmaker the world's easiest to use stitcher/folder.

  • Go from 11" x 17" to a CD size book job without any additional parts or manual intervention. The stitcher heads, side guides, back joggers, stitch and fold stoppers, and even the fold roller gap automatically adjust in only 25 seconds.

  • The bookletmaker's LCD touch panel enables all functions of the trimmer to be controlled from this main unit.

  • Easy changeover is achieved by diverting corner or side-stitched jobs to a separate catch-tray, while other jobs continue to pass through the trimmer onto the belt-stacker.

  • Input up to 12 frequently used jobs for effortless changeover.

A Sound Investment

Among the multitude of features that set the System 5000 above and beyond its competition, the bookletmaker also boasts a redesigned fold unit that provides a flatter, crisper fold. Engineered to meet your every demand, this revolutionary machine is the fastest, easiest, most economical and accurate method available for turning printed material into quality finished documents.

Specifications 

Please contact us for additional information and specifications.



Home ] Up ] Duplo USA DBM-80 Bookletmaker ] Duplo USA System 2000 Collating & Bookletmaking ] Duplo USA System 4000 Collating & Bookletmaking ] [ Duplo USA System 5000 Collating & Bookletmaking ] Duplo DC-8 / DC-S4 Collator Stitcher & DC-8 Micro Collator/Stapler ]
 

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