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Duplo Off-line Solutions



System 2000 Collating & Bookletmaking System

System 2000 Collating & Bookletmaking System

The dynamic vacuum-feed System 2000 offers small and medium printing operations a complete finishing solution designed to maximize productivity throughout the crucial finishing process.

The System 2000 offers small and medium printing operations a complete finishing solution designed to maximize productivity throughout the finishing process. The easy set-up and simple operation make this machine accessible to operators with minimal training. Its modular design can incorporate up to six towers and is easily upgradeable when volume increases.

The unique vacuum system is designed to handle a variety of paper stock with complete accuracy at high speed. This superior feeding system allows air and vacuum to be delivered independently to each bin by individual systems located at the bins. Operating speeds run up to a maximum of 2,400 booklets per hour, and size changeover is accomplished automatically. The optional DBM-120T Trimmer is designed to be used in-line with the DBM-120.

With the most common applications pre-programmed, bookletmaking is accessed at the touch of a button. There are no manual adjustments necessary. Since the side guides, head stops, staple/fold position stoppers, and machine automatically move to the correct position, the operator can change from one job to the next in just seconds.

DC-10/60 COLLATOR

 

NUMBER OF BINS

10, 20, 30, 40, 50, 60

BIN CAPACITY

2.5"

SPEED 

Up to 10,000 sets per hour*

PAPER SIZE

4.72" x 5.52" to 14" x 20"

PAPER WEIGHT 

11 lb. to 12-pt. cover

DBM-120 BOOKLETMAKER

 

SPEED 

Up to 2,400 sets per hour*

PAPER SIZE

7.87" x 7.87" to 12.60" x 17.72"

CORNER STAPLING PAPER SIZE

8.5" x 11"

SIDE STAPLING PAPER SIZE

5.47" x 7.87" to 9.09" x 12.60" 

PAPER CAPACITY

Up to 20 sheets of 20 lb.**

DBM-120T TRIMMER

 

SPEED

Up to 2,400 sets per hour*

BOOKLET SIZE (BEFORE TRIM)

3.94" x 7.87" to 8.86" x 12.60"

TRIM MARGIN

Up to 0.79" (3 mm default cut)

PAPER CAPACITY

20 folded sheets of 20 lb.**

 

* Dependent upon connected devices and numbers of bins in use

** Dependent upon paper weight and size

 


System 3500 Collating & Bookletmaking System

System 3500 Collating & Bookletmaking System

The mid-range, fully-automatic System 3500 incorporates up to two DC-10/60 Pro collators with the new DBM-350/T Bookletmaker and Trimmer.

The mid-range System 3500 fits between Duplo's established System 2000 and its high-end counterpart, the System 5000 and provides an alternative according to production requirements and budgetary needs.  The System 3500 incorporates up to two DC-10/60 Pro collators with the DBM-350/T bookletmaker and trimmer.  Offering stitching heads, speeds of up to 3,000 books an hour, and fully automated set-up, the DBM-350/T is an extremely productive and professional solution.  The flexible bookletmaker easily accommodates a range from on-demand applications such as CD and DVD covers through to 5.5" x 8.5" to 8.5" x 11" finished booklets of up to 80 pages.

The ability of the DBM-350/T to handle set-by-set and sheet-by-sheet output with equal ease means it can be connected not only to Duplo's DC-10/60 Pro collator towers but to its dynamic sheet feeders as well, making it ideal for printers making the transition from offset to digital, allowing you to incorporate color content and variable data into your finishing needs.  


System 5000 Collating & Bookletmaking System

System 5000 Collating & Bookletmaking System

Duplo redefined the word automatic with the introduction of the System 5000 Collating and Bookletmaking System, the first finishing machine to deliver cutting edge technology at unprecedented speeds of up to 5,000 booklets and 9,800 collated sets per hour.

Incorporating up to six high-speed DC-10/60 Pro suction feed collators in-line with the fully automatic DBM-500/T Bookletmaker and Trimmer, the System 5000 remains the most productive and technologically-advanced collating and bookletmaking solution in the industry. Fully loaded with a wide range of first-rate features, the System 5000 will enable any novice to produce books in a matter of minutes.  

The System 5000 also incorporates a redesigned fold unit, providing a flatter, crisper fold, thus making booklets easier to manage when being fed into envelopes inserting machines for direct mail applications. The machine also addresses booklet variation and has a job interruption system which diverts corner or side-stitched jobs to a separate catch-tray, while other jobs continue to pass through the trimmer onto the belt-stacker for collection.  

DC-10/60 PRO COLLATOR

 

NUMBER OF BINS

10, 20, 30, 40, 50, 60

BIN CAPACITY

2.6”

PAPER SIZE

Up to 9,800 sets per hour*

PAPER WEIGHT

11 lb. to 12-pt. cover

DBM-500 BOOKLETMAKER

 

SPEED

Up to 5,000 sets per hour*

CORNER/SIDE/TOP STITCHING

Paper size: 4.72" x 5.52" to 13.82" x 14.41"

Paper capacity: Up to 30 sheets**

SIGNATURE BOOKLETMAKING

Paper size: 4.72" x 6.70" to 14" x 20"

Paper capacity: Up to 25 sheets**

DBM-500T TRIMMER

 

SPEED

Up to 5,000 sets per hour*

BOOKLET SIZE

4.72" x 3.35" to 14" x 10"

TRIMMED BOOKLET SIZE

4.72" x 3" to 14" x 10"

TRIM MARGIN

Up to 1"**

 

* Dependent upon connected devices and numbers of bins in use

** Dependent upon paper weight and size



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